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Published July 2022 | Published
Journal Article Open

Deployment Dynamics of Thin-Shell Space Structures

Abstract

This study was motivated by the desire to develop accurate simulation models for the deployment dynamics of future, ultralight deployable structures consisting of multiple thin shells packaged elastically, through a combination of folding and coiling. The specific problem studied is the packaging and unconstrained deployment of a rectangular space frame formed by two thin-shell longerons connected by multiple transverse rods, and called a strip. The study included experiments on high-quality test articles, using a suspension system with low inertia and friction. The elastic folds in the strips were tracked with high-speed three-dimensional digital image correlation for deployment in both air and near-vacuum. The study also developed a high-fidelity finite element model of the strips that captures the elastic, localized deformation that occurs during the initial folding, the self-contact between different parts of the structure as the folding develops, and the strain energy stored during the folding process. This model accurately captured the deployment dynamics and self-latching of the strips, as well as the effects of air on deployment.

Additional Information

© 2022 by Antonio Pedivellano and Sergio Pellegrino. Published by the American Institute of Aeronautics and Astronautics, Inc., with permission. Presented as Paper 2021-0299 at the AIAA SciTech 2021 Forum, Virtual Event, January 11–20, 2021; received 19 May 2021; revision received 18 December 2021; accepted for publication 19 December 2021; published online 31 January 2022. The authors thank Xiaowei Deng (University of Hong Kong) for providing the Abaqus/Explicit implementation of the Iterative Material Model membrane formulation, Alan Truong (Caltech) for building the strip prototypes, and Fabien Royer (Caltech) for help with the bending tests. Financial support from the Space Solar Power Project at Caltech is gratefully acknowledged.

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Additional details

Created:
August 22, 2023
Modified:
October 23, 2023