Processing and surface flaw tolerance of alumina bilayers

Abstract

Alumina bilayers of different relative thicknesses and densities were produced with a strong interface using a modified gel-casting technique. Tolerance to surface damage is examined using biaxial flexure of disks damaged with a single Vickers indentation at various loads. The greatest surface flaw tolerance is seen in bilayers consisting of a thin porous layer on the tensile surface coupled to a thick dense layer. Here, the modulus mismatch causes redistribution of the applied stress, and fracture initiates at the internal porous-dense interface rather than at the surface from the introduced indentation flaw.

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